Automatic BLDC double working stations Burshless motor stator needle winding machine
The automatic double working stations Needle Winding Machine is used for brushless motor stator coil winding.
The BLDC winding machine has Double working station, auto winding, auto tapping, auto wire clamping, auto wire cutting, auto wire arraying and auto wire acrossing.
one winding nozzle at each winding station, wind the stator one slot by one slot, the stator is requested to have plastic bobbin
Manual stator loading/unloading, stator clamping is finished by pneumatic chuck.
Main controller adopts Schneider PLC, AC servo system and robot motion control system, to complete winding, arraying, auto indexing and wire cutting. Adopt Taiwan Meanwell switch power source and China made touch screen to display and set winding parameter. Adopt SMC cylinder and Korea SYC magnetic valve to complete to assist winding action.
Winding motor A and B axis is 4.5kw AC servo motor left-right rotation indexing, winding motor at Z axis up-down movement is 3.0kw AC servo motor, left-right horizontal movement at X axis is 750w AC servo motor, front-back horizontal movement and wire arraying Y axis motor is 750W AC servo motor.
Adopts NSK or THK Brand screw rod and ball rail, precision degree is H(error precision is 0.01~0.02mm), Mechanical transmission part adopts NSK bearing.
(3) Main technical parameter:
| Production name: || ND-DDR-IV-B Automatic double working stations BLDC motor stator needle Coil Winding Machine |
| Stator O.D: || Φ30-Φ150mm |
| Stack length: || 5-125mm |
| Stator ID: || Φ10-100mm |
| Wire diameter: || Φ0.2-Φ1.50mm,select suitable tensioner as per actual wire diameter. |
| Pole number: || mult and could be customized |
| Winding speed: || 400-800rpm (adjustable) |
| Tensioner: || magnetic tensioner |
| wokrking station: || two |
The bldc motor stator winding machine picture
Nide is a company devoted in the field of electric motors manufacturing, providing one-stop service for its customers. Nide has three main business divisions. The first division is to provide different kinds of motor manufacturing machinery, including stand along machine, fully-auto complete line for armature and stator production, and the motor assembly line ,motor Stator Winding Machine, staor insulation paper inserting mahcine, stator Coil Inserting Machine , ,bldc / brushless motor winding machine,motor armature / Rotor Winding Machine and Rotor Die Casting Machine,etc. The second division is to supply the full range of Motor Components such as Commutator , Ball Bearing , Carbon Brush , insulation paper, Shaft , Magnet , fan, motor cover,etc. The third division is to provide technical support and consulting, project support and turn-key service for some motor manufacturing.
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